We are engaged in manufacturer of Herbal / Solvent Extraction Plant for various applications. Our advanced technology plant mainly designed for various Herbal Extracts from parts of plant or tree such as leaves, flowers, seeds, barks, roots and shrubs. Our process line and technology designed by highly experienced technocrats focusing on the high recovery of extract at low cycle time and at low operating cost. Our Solvent Extraction plants are of GMP standards.
The process line and technology differs from Herb to Herb depends upon the solubility of rich component and its purification. Our plant is designed accordingly to suit for all applications.
Our plant consists of Perculation extractor with counter current system to reduce the use of Alcohol and thereby reduce the distillation time for Alcohol recovery. We adopt Evaporator under vacuum or Multi Effect Distillation or Falling Film or Raising Film Evaporator as per customer requirement.
Herbal / Solvent Extraction Plant We supply multi-purpose Herbal Extract Plant (Alcohol or Aqua base) on Turn-key basis mainly to extract from roots, barks, leaves, seeds & flowers for the extracts like:
Over years of experience and expertise we decide the technology of process for extraction of essential oils from various planting material like wood, herbs , flower, root, bark, spices, gums resins and its nature of volatile and percentage of oil yield.
With the assistance of a diligent workforce and innovative production techniques, we are able to provide a quality range of palm oil mills. With our state-of-the-art infrastructure & a team of experienced oil technologists we ensure only high grade palm oil machines are provided to our clients. During the manufacturing process of Palm Oil Mills machines are checked after each step of manufacture, thus these products match the international quality in the market.
Clarification and Purification of the oil
FFB reception, transfer and storage
Palm Oil Fruit, under favorable conditions of climate, provides the highest yield of all oil bearing plants
The depericarping and kernel recovery station comprising depericarping
To prevent damage to Palm Fruit, it is a common practice to process fresh fruit bunches (FFB) instead of stripped fruit
Sterilization Sterilization is the first step which allows complete mechanical stripping with lipase enzyme deactivitazion. Fruit bunches were filled in open topped perforated steel cages which is later on pushed to sterilizers on rails.
Stripping: This process is used to separate sterilized fruits from bunch stalks.
Digesting And Pressing Sterilized stripped fruit then fed to digester. Crude oil separation from digested pal fruits then occurs by pressing continues double screw presses.
Clarification And Purification of Oil Crude oil extracted in twin screw presses comprised of various impurities like vegetable matters and sand particles. Clarification step is the used for removing these impurities. This step involves separation of diluted crude oil and collects it into settling tank.
The Depericarping And Kernel Recovery Station Comprising Depericarpin Finally the residue is taken in the form of cakes which is made up of finers and nuts. These obtained cakes will now send to conveyors.
We are leading and well recognized names in the field of offering Tomato paste and ketchup plants. With our expertise in offering complete process lines on turnkey basis, we are able to deliver tomato processing plants that allow achieving of superior quality tomato paste & ketchup as the end processed form. Here, we can design, fabricate, install as well as commission tomato ketchup plant in exact specifications as desired by the customers. The salient features of the plants include high yield ratio of up to 90%, low energy operations, low temperature evaporations that allow gaining improved product quality, user friendly handling, semi-automatic and fully automatic systems and hot break/cold break system choices. Backed with these and many more salient features, we are able to deliver these plants in both standard as well as customized operational specifications as desired by the customers.
We are leading names in offering superior and advanced technology based Fruit pulp plants. Meeting the specific processing demands of agro based industries; the fruit pulp processing plants being offered here are designed to handle the efficient processing of all seasonal tropical fruits and in processing these in superior pulp finish form. For efficient handling of the processes, the fruit pulp processing plants comprise of Receiving sections, Sorting, washing & cutting section, Pulping extraction, Standardization/mixing, Processing and Canning sections. Here, our expertise and comprehensive know-how of the involved process technologies allow us to offer our customers value added state- of -the- art process plants that allow safe, hygienic and secure canning of all natural fruit pulp like that of Mango, Papaya and others with or without de-aeration system that can be used for aseptic/non-septic processing plant.
We offer solar dryer for dehydration of fruits, vegetables, forest produce, spices, sea food to the permissible moisture limits for better preservation, long shelf life and to the international cleanliness standards.
We are leading names in the field of offering precision designed and manufactured range of physical and chemical refineries for edible oils. The refining of vegetable oil is necessary process for removing of gums, waxes, phosphatides as well as free fatty acid from oil as well as impart to the oil uniform color through removal of coloring pigments and also getting rid of unpleasant smell from oil through removal of odiferous matter. The processing plants offered by us are developed to match up with the demands of physical refining of oil through process where the process uses lower boiling point of FFA as compared to boiling point of triglyceride oil. It’s a process after pretreatment where oil is deodorized and physically refined. These physical refining systems ensure Free Fatty Acid (F.F.A.) present in oils is distilled off at high temperatures and high vacuum. Other than this, we also hold expertise in offering Chemical Refining Plants that involve process comprising neutralization of crude oil through removing fatty acids by mixing it with caustic soda. The process involves heating oil to around 60oC and stirring oil by stirrer where the fatty acids are settled at bottom in form of alkali soaps called soap stock and is taken out into soap tank.
We are leading and well recognized names in the field of designing and manufacturing of precision functioning based Sugar Syrup plants. These Sugar Syrup Plants find usage in Syrup manufacturing operations and mainly comprise of equipment including manufacturing vessel with Baffles & Jacket, Storage vessel, Vacuum system for transfer of sugar syrup and others. Further, the offered Sugar syrup manufacturing vessels come jacketed with limpet coils for meeting the process heating and cooling requirements. The vessels are also designed to handle high internal vacuum pressures and facilitate easy transfer of sugar from store to sugar syrup vessel. Made available in different operational capacities, here, we also ensure that filters provided at bottom are easily dismantled, cleaned and sterilized to ensure hygienic operation standards are maintained.
We are leading and well recognized names in the field of offering high quality range of herbal shampoos that can be processed using these plants in form of either clear or opaque constitution finish. The demands of the herbal shampoo plants have grown as the end product ‘herbal shampoo’ helps in offering superior hair cleaning power and also imparts gloss to hair with no damage caused to the hair structure or the scalp.
The production process of the herbal shampoo plants involve simple slow blending in stirred jacketed vessel of closed type which are also subjected to vacuum for avoiding excessive foaming at time of addition of foaming agent. Here, our expertise lies in offering complete fabrication service support for Herbal Shampoo Plants including handling requirements of designing equipment line, machinery fabrication as well as installation and commissioning of machinery at factory site.
We offer high quantity Rotary Fruits & Vegetable washing machine. We manufacture this washer using the Food grade stainless steel. This machine is capable of washing Fruits & Vegetables such as mango, pears, Apples, Tomatoes, Potatoes, Carrots and other root vegetables.
This process basically consist of two steps that includes oil cake preparation which is suitable for removal oil extraction and defatted meal production the another steps includes extracted material hexane extraction. Manufacturing unit is installed with all latest equipment and machines that help us to increase our productivity without affecting our quality.
We offer hammer mill with bottom discharge. Hammer mills are used for grinding almost all types of free blowing materials. The material is feeding into the hammer mill from the top and falls into grinding chamber by gravity. The material is grinding until it is suitably sized to passes through perforated screen applied.